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Apr 3 2014

Saskatchewan Health Care Data Not Showing Improvements from Lean?

See on Scoop.it – lean manufacturing
“[…]The government has stated that its kaizan promotion offices do not measure or evaluate lean, and that no reports have been written. At the same time, however, it has stated that lean has already demonstrated benefits. To test this, I reviewed the HQC website – Quality Insight – that has a significant amount of provincial data. For each indicator I will report the first and last month or year where data were collected.[…]”

Michel Baudin‘s comments:

The article’s author, Mark Lemstra, from The StarPhoenix, claims that Lean yielded no improvement in the financial or medical performance of Saskatchewan’s health care system,  based on data from the Health Quality Council (HQC).

The article’s title is only about “Savings,” but most of the body is about health outcomes and perceptions, and presented through numbers buried in text.

Before taking this article at face value, I recommend checking out the HQC website directly. As in the featured image above, some metrics have clearly improved. Other indicators are flat, like  the willingness of patients to recommend their hospital, or the rate of medical error reports. And some have moved in the wrong direction, such as those related to pain management.

It is perhaps not the rosy pictures that the Lean boosters would like, but neither is it the disaster Lemstra is painting.

See on www.thestarphoenix.com

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By Michel Baudin • Press clippings 0 • Tags: Health care, Lean, Saskatchewan

Apr 1 2014

Steve Jobs on Juran | Curious Cat | John Hunter

See on Scoop.it – lean manufacturing

“This webcast shows an interesting interview with Steve Jobs when he was with NeXT computer. He discusses quality, business and the experience of working with Dr. Juran at NeXT computer. The video is likely from around 1991.”

Michel Baudin‘s comments:

The interview starts slowly, with Jobs collecting his thoughts before speaking, and it was not supposed to be about Juran. Jobs is the one who brings up Juran in response to a question about quality.

At first, he reverently calls him “Dr. Juran” — Juran was not a PhD — and then, affectionately, “Joe Juran.” Steve Jobs as the respectful disciple is something I had not seen before. What was he so impressed with? Here are a few I picked up in  the video:

  1. While focused on quality, Juran did not see it as more than it was. It is about making good products and services; it is not a philosophy of life.
  2. For all his accomplishments, Juran remained simple. He treated everybody alike, and  answered every question put to him as if it were the most important in the world.
  3. Juran was “driven by his heart” to share what he had learned and found out in decades of work.

Towards the end of the video, the 30-year old Jobs sounds more and more as if he setting a role model for himself. But Juran lived to be 103; Jobs died at 56, only three years after Juran, and did not get the chance.

See on management.curiouscatblog.net

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By Michel Baudin • Blog clippings 0 • Tags: Jobs, Juran, Quality

Mar 31 2014

Working outside in rather than inside out | Bill Waddell

See on Scoop.it – lean manufacturing

“Perhaps one of the most inane – but very typical – aspects of the business process in manufacturers is the construction of the supply chain from the inside out.  Three times in the last week – count ‘em – three for three – I visited a manufacturing company with (1) problems delivering in the time frame customers want; (2) lots of inventory but rarely the right inventory; and (3) a supply chain constructed by their supply chain people based on some idea of how to construct a supply chain but not one constructed based on a delivery objective.

In other words, some factory guys got together at some point – probably with an accountant or two breathing down their necks and decided this is how we purchase and this is how we schedule production and that is the resulting lead time, so sales …. Go out and try to shove those lead times down customers’ throats, regardless of what customers want or need….”
See on www.idatix.com

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By Michel Baudin • Blog clippings 0 • Tags: batch, forecast, Inventory, Sales, supply chain. ERP

Mar 30 2014

The Discovery of Lean | Narrated Prezi by Mark Warren

See on Scoop.it – lean manufacturing
Brief description on the origins of lean. Lean is an outcome of implementing Flow Principles + the TWI program

 

 

 

 

Michel Baudin‘s  comments:

This is a short version of a one-hour presentation I heard live a few months ago. Mark’s take is the result of more than 30 years of practical experience in all sorts of plants around the world and more than a decade of intensive research of original documents in numerous archives in several countries.

To understand where concepts and techniques are useful in manufacturing today, we need to know who invented them and for what purpose. The historical perspective is not a luxury, and the explanations of this history must be accurate if it is to enlighten us.

At historical research, Mark is a pro; I am an amateur. John Hunter thinks I have a “library full of dusty tomes.” In truth, I only have a few old books on manufacturing, half of them recommended by Mark.

See on prezi.com

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By Michel Baudin • Blog clippings 2 • Tags: Flow, Ford, History, Lean, Mass Production, Toyota

Mar 27 2014

Is it a Bad Idea to Pay a Lean Consultant Based on a Percentage of Cost Savings? | Mark Graban

See on Scoop.it – lean manufacturing
Blog post at Lean Blog : The price paid for most management consulting work is based on either a daily rate or some variation of a flat-rate fee based on what is being delivered. Enterprise software pricing is also often fixed. In both cases, the client pays this with some expectation of benefits and even an “ROI” for the customer.[..]

Michel Baudin‘s comments:

I agree with Mark, and I am happy when clients report that they get ten times in benefits what our services cost. A daily fee for work done on site and a fixed fee for deliverables for offsite work are simple arrangements; paying a percentage of benefits, whether cost savings or revenue increases, is a complicated arrangement, conducive to misunderstandings and disagreements.

See on www.leanblog.org

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By Michel Baudin • Blog clippings 0 • Tags: consulting business, Management

Mar 23 2014

Renault: An international school of Lean Manufacturing opens at Flins | Automotive World

See on Scoop.it – lean manufacturing
“Jose-Vicente de Los Mozos, Executive Vice President, Manufacturing and Supply Chain, of the Renault Group, inaugurated the International School of Lean Manufacturing yesterday.”

 

 

Michel Baudin‘s insight:

When I visited this plant in 1994, I never imagined that it would be the site of an international school of Lean 20 years later.

We were working at the time on Lean implementation with CIADEA, the Renault licensee in Argentina. It had originally been a subsidiary, was sold to local entrepreneur Manuel Antelo in 1992, and was repurchased by Renault in 1997.

At the time, my hosts in Flins thought that Lean was just a way to cut heads and that implementing 5S would cause production to drop.

Times change.

See on www.automotiveworld.com

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By Michel Baudin • Press clippings 0 • Tags: Lean manufacturing, Renault

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