Apr 5 2014
Lean Systems Program Turns 20 This Year | UKNow
See on Scoop.it – lean manufacturing
“It has been 20 years since the University of Kentucky took its first big step on the road to becoming a world-leading center for lean systems research and training.
The journey began in 1993, when representatives from the UK College of Engineering embarked on a series of discussions with Toyota leaders, regarding the possibility of collaboration in lean knowledge development and manufacturing research and development.[…]”
Congratulations!
This story is about a Lean certification program at the University of Kentucky (UK), not in the United Kingdom.
I have some reservations about Lean Certification in general and the following comments about the University of Kentucky program in particular, based on the online syllabus:
The University of Kentucky’s program includes Core Courses — a train-the-trainer program — and Specialty Courses — for professionals outside of production operations. Some but not all the specialty courses are targeted at functions within the organization but others are about tools. Just the core courses add up to three one-week training sessions, while each specialty course is typically a one- or two-day workshop.
From the University’s web site, however, I cannot tell when, or if, participants ever learn how to design a machining cell, or an assembly line, or how to reduce setup times. In the core courses, it’s great to talk about mindsets, culture, and transformational leadership, but where is the engineering red meat?
The specialty courses address planning, improvement methods, logistics, supplier development, and other unquestionably important topics, but offer nothing about manufacturing or industrial engineering.
See on uknow.uky.edu
Apr 22 2014
When “Lean” is Watered Down to “The Customer is King”
See on Scoop.it – lean manufacturing
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Making your business lean might be a surefire way to lose customers | Quartz.com |Stephen MacIntyre
http://qz.com/190968/making-your-business-lean-might-be-a-surefire-way-to-lose-customers/
The Toyota Production System (TPS) is the best performing way we know to build cars, and it has a rich technical and managerial content. From the 1970s on, Toyota promoted among its suppliers. They were joined in the 1980s by Toyota’s competitors and a few non-automotive pioneers, who didn’t fully understand it.
Rebranded “Lean” in the 1990s, it was sold first in many manufacturing sectors and then outside of manufacturing. As a consequence, however, the “Lean Body of Knowledge” offered by most consultants and training organizations became more and more generic, and gradually drained of substance.
In this article, Lean boils down to “maximizing customer value using fewer resources.” If that is what Lean is, then I don’t know any businessperson — from my local dry-cleaner to the CEO of a major manufacturing company — who would not claim to doing it. They might express it in simpler words, like “taking care of customers without wasting money,” but the meaning is the same.
“The customer is king” is Business 101, not the defining characteristic of TPS or Lean as I see it, which addresses the needs of all stakeholders, not just customers. A “relentless customer focus” may be what you want to tell customers about, but it is not the basis for providing supplier support or career planning for production operators.
See on qz.com
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By Michel Baudin • Press clippings • 2 • Tags: Lean, TPS