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Dec 11 2013

John Shook – #Lean Production Meets #LeanStartup | Mark Graban’s notes

See on Scoop.it – lean manufacturing
Blog post at Lean Blog : After their recent recorded conversation, it was great to see John Shook, CEO of LEI, and Eric Ries, Author of The Lean Startup together on[..]

 

 

 

Michel Baudin‘s insight:

The Lean Enterprise Institute’s John Shook shared the stage with “Lean Startup” author Eric Ries at a conference in San Francisco.

I was wondering whether Shook would in any way endorse Ries’s ideas as having anything to do with Lean. Mark’s notes show no evidence of that. It seems that Shook essentially explained his background at Toyota and NUMMI.

“The Lean Startup” is a good read. The ideas are reasonable, plausible, and well explained, including the “Minimum Viable Product” (MVP) and “pivoting.” In fact, they have taken root in the vocabulary of software entrepreneurs, at least here in Silicon Valley.

But are they, in any way, related to Lean?

See on www.leanblog.org

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By Michel Baudin • Blog clippings • 12 • Tags: Lean, Lean Startup, Ries, Shook

Dec 6 2013

Confusion Over Standards: Limits or Basis for Innovation? | Industry Week Blogs | Jeffrey Liker

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“As an undergraduate engineering student I spent a term in the offices of a nuclear power company writing standards. I sat at a desk, with a typewriter, and nuclear engineers fed me information while I wrote the standards. Standard 300.47.3.1. I had never been to a nuclear power site and had no idea what I was writing about, and I am pretty certain nobody at the site had memorized the tens of thousands of standards. They were aimed at the Nuclear Regulatory Commission who audited the company so we could prove we were safe. To the best of my knowledge pieces of paper never prevented a nuclear crisis.”

Michel Baudin‘s insight:

Jeffrey Liker chimes in on the issue of standards. While efforts to clear up the confusion on this topic in the context of Lean are praiseworthy, I think the terminology of “Standardized Work,” and “Work Standards” itself is hopeless.

Every author uses them differently, there is no hope of achieving consistency, and the word “standard” comes with too much undesirable cultural baggage, as illustrated by Jeffrey’s anecdote quoted above. As a result, every discussion of this topic is Tower-of-Babel project review.

Just because Toyota in the US uses terms doesn’t mean we have to, as they often are mistranslations of its own, Japanese terms, which themselves are not necessarily clear.

That’s why I prefer to talk about “work combos” for specifying how different tasks performed at different stations are combined into an operator job that fills the takt time, and “work instructions” for the breakdown of each task into steps with key points.

Then we can reserve the word “standard” for external mandates and internally generated rules and protocols used, for example, in quality problem-solving with suppliers.

See on www.industryweek.com

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By Michel Baudin • Management • 0 • Tags: Lean, Standard Work, Standards, Toyota

Nov 30 2013

How to Promote Disengagement | Lonnie Wilson | Industry Week

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“…workers come to work motivated and ready to be engaged. They just need to:

  1. know what to do
  2. how to do it
  3. be supplied with the resources to do it.

Then you will get their engagement…”

Michel Baudin‘s insight:

The cure Lonnie recommends in Hoshin Planning, and in particular the catchball process to bounce  around ideas and strategies vertically and horizontally in the organization before committing to implement them.

Lonnie give several references on Hoshin Planning or Hoshin Kanri, but does not include my favorite, Pascal Dennis’s “Getting the Right Things Done” (http://bit.ly/XejqkK).

See on www.industryweek.com

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By Michel Baudin • Press clippings • 0 • Tags: Hoshin, Hoshin kanri, Hoshin planning

Nov 27 2013

From Kaizen to the Kaizen Blitz | Blue Heron Journal

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Ken McGuire: “My humble observation is that the degree of enthusiasm about all things Lean is in direct inverse correlation to how recently the enthusiast has discovered it.”

Michel Baudin‘s insight:

Enlightening account from participants in the invention of the Kaizen Blitz in the US in the 1990s.

See on sites.google.com

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By Michel Baudin • Blog clippings • 1 • Tags: Japan, Kaizen, Kaizen Blitz, Kaizen Event, Lean, Toyota

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