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Dec 6 2013

Confusion Over Standards: Limits or Basis for Innovation? | Industry Week Blogs | Jeffrey Liker

See on Scoop.it – lean manufacturing

“As an undergraduate engineering student I spent a term in the offices of a nuclear power company writing standards. I sat at a desk, with a typewriter, and nuclear engineers fed me information while I wrote the standards. Standard 300.47.3.1. I had never been to a nuclear power site and had no idea what I was writing about, and I am pretty certain nobody at the site had memorized the tens of thousands of standards. They were aimed at the Nuclear Regulatory Commission who audited the company so we could prove we were safe. To the best of my knowledge pieces of paper never prevented a nuclear crisis.”

Michel Baudin‘s insight:

Jeffrey Liker chimes in on the issue of standards. While efforts to clear up the confusion on this topic in the context of Lean are praiseworthy, I think the terminology of “Standardized Work,” and “Work Standards” itself is hopeless.

Every author uses them differently, there is no hope of achieving consistency, and the word “standard” comes with too much undesirable cultural baggage, as illustrated by Jeffrey’s anecdote quoted above. As a result, every discussion of this topic is Tower-of-Babel project review.

Just because Toyota in the US uses terms doesn’t mean we have to, as they often are mistranslations of its own, Japanese terms, which themselves are not necessarily clear.

That’s why I prefer to talk about “work combos” for specifying how different tasks performed at different stations are combined into an operator job that fills the takt time, and “work instructions” for the breakdown of each task into steps with key points.

Then we can reserve the word “standard” for external mandates and internally generated rules and protocols used, for example, in quality problem-solving with suppliers.

See on www.industryweek.com

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By Michel Baudin • Management • 0 • Tags: Lean, Standard Work, Standards, Toyota

Nov 30 2013

How to Promote Disengagement | Lonnie Wilson | Industry Week

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“…workers come to work motivated and ready to be engaged. They just need to:

  1. know what to do
  2. how to do it
  3. be supplied with the resources to do it.

Then you will get their engagement…”

Michel Baudin‘s insight:

The cure Lonnie recommends in Hoshin Planning, and in particular the catchball process to bounce  around ideas and strategies vertically and horizontally in the organization before committing to implement them.

Lonnie give several references on Hoshin Planning or Hoshin Kanri, but does not include my favorite, Pascal Dennis’s “Getting the Right Things Done” (http://bit.ly/XejqkK).

See on www.industryweek.com

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By Michel Baudin • Press clippings • 0 • Tags: Hoshin, Hoshin kanri, Hoshin planning

Nov 27 2013

From Kaizen to the Kaizen Blitz | Blue Heron Journal

See on Scoop.it – lean manufacturing

Ken McGuire: “My humble observation is that the degree of enthusiasm about all things Lean is in direct inverse correlation to how recently the enthusiast has discovered it.”

Michel Baudin‘s insight:

Enlightening account from participants in the invention of the Kaizen Blitz in the US in the 1990s.

See on sites.google.com

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By Michel Baudin • Blog clippings • 1 • Tags: Japan, Kaizen, Kaizen Blitz, Kaizen Event, Lean, Toyota

Nov 22 2013

Manufacturing in America Infographic | U.S. Census Bureau

See on Scoop.it – lean manufacturing
“Manufacturing plays a major role in our economy. According to the Census Bureau’s latest County Business Patterns, the manufacturing sector includes almost 300,000 establishments with 11 million employees producing goods that we consume domestically or export abroad. The nation relies on several key Census Bureau programs to track America’s manufacturing. The most recent year’s data from some of these programs are highlighted below.”

Michel Baudin‘s insight:

These are the official numbers about the place of Manufacturing in the economy, in terms of employment, geographical distribution, materials consumption, energy consumption, capital investment, value of shipments, and contribution to exports.

In the US, we are lucky to have government agencies that compile unbiased economic statistics, and make much of the raw data available on line.

If you want to know the valued added per employee of an industry, or its ratio of indirect to direct employees, you can get the numbers from the Bureau of Labor Statistics and the Economic Census.

As one would expect, the value added per employee is higher in semiconductors than in aluminum foundries. But the industry on the West Coast that, in aggregate, produces the most value added is computer assembly, and that, I didn’t expect.

See on www.census.gov

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By Michel Baudin • Press clippings • 0 • Tags: Census, Economic Census, Economic statistics, Manufacturing

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