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Oct 4 2017

Boeing borrows a tech tradition to build airplanes more efficiently | Todd Bishop | GeekWire

Speaking at the Seattle Metropolitan Chamber of Commerce Boeing Commercial Airplanes CEO Kevin McAllister described the company’s use of hackathons to find efficiencies in the process of building airplanes: “We’ve launched some new things that are a little different to our normal Boeing culture, like hackathons, which we borrowed from Microsoft and many others,” McAllister said, explaining that the hackathons “take data scientists and partner them with mechanics on the floor, to find great ideas that we can solve in days, in small investments that help make the workforce and the workflow better.”

Sourced through GeekWire

Michel Baudin‘s comments: Thanks to my colleague Kevin Hop for drawing my attention to this story. From the description, these “hackathons” look like Kaizen Events with data scientists in the team. On the one hand, it seems like a way to make IT a participant in the improvement process instead of the obstacle it has been in the past; on the other hand, it also appears to retain the critical short-termism of Kaizen Events. I assume this is not the last we hear of this.

#Hackathon, “KaizenEvent, #KaizenBlitz, #Kaizen, #Boeing

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By Michel Baudin • Press clippings 1 • Tags: Boeing, Hackathon, Kaizen Blitz, Kaizen Event

Oct 4 2017

Toyota Helps a Young Inventor; Look at His Dad’s Toyota Desk | Mark Graban | LeanBlog

“Toyota USA shared a nice video featuring an 11-year old inventor, Bishop Curry. His dad, Bishop Curry Sr. works for Toyota Financial Services and he’s also in the video.[…] In the video, some small details beyond his invention jumped out at me. I was looking at his dad’s Toyota workplace.For one, the elder Bishop is shown at his stand-up desk.

I noticed Toyota is setting a good example when it comes to desk practices (beyond the standing desk and the multiple monitors, which are proven to improve productivity).When looking at what some other companies do, I’ve complained for a long time about what I think are misguided “Office 5S” or “Lean Office” initiatives that will insist it’s “Lean” to do things like telling employees they must:

  • Put tape around your keyboard and desk items
  • Remove family photos as “non-productive items”

Sourced through LeanBlog

Michel Baudin‘s comments: Over the years, Mark has posted several times about misguided efforts at “Office 5S” that don’t improve performance and are resented by office workers. Generally, I agree with him. Tidying up desks doesn’t have much of an effect because most of the work isn’t done on the desk but inside a computer network. Where organization is required is in the databases and software applications an office relies on, more than in the furniture or the copier.

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By Michel Baudin • Blog clippings, Uncategorized 1 • Tags: 5S, Lean, Office 5S

Sep 29 2017

Takt Time Concept Still Misunderstood | LinkedIn Discussion

Mark DeLuzio

“What does TAKT Time mean to you and how have you used it to better your business?”

 

 

Sourced through LinkedIn

Michel Baudin‘s comments: It’s 2017, and this question should be unnecessary, but the responses reveal that confusion about this concept is still widespread. As I belong to The Takt Times Group, I felt compelled to participate; at the same time, I didn’t want to repeat everything else I have written on the topic.

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By Michel Baudin • Technology, Uncategorized 11 • Tags: Lean, Lean Six Sigma, Six Sigma, Takt time, TPS

Sep 19 2017

Lean and the Adjacent Thinker | Robert Martichenko | LeanCor

“…As a lean thinker, I can start by asking myself, what are the adjacent processes to my work to which I need to connect and what is the math of the flow between us?  That is, who are my allies, whose outputs are my inputs, and who’s using my outputs as their inputs? And how can I formally collaborate to connect these series of adjacent processes to create flow?…”

Sourced through the LeanCor blog

Michel Baudin‘s comments:

“Adjacent” is a good word for all the processes that directly exchange materials or data with one operation and, if adjacency is locally well managed at every operation, you have a smooth flow from start to finish. I will henceforth use this. At the start of his post, Robert confesses to having studied math as an undergrad, which is another thing we have in common besides having both written books about Lean Logistics.

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By Michel Baudin • Blog clippings 0 • Tags: Adjacent processes, Lean Logistics, Math of Manufacturing, Working with machines

Sep 14 2017

Productivity, Automation, And Robots

Journalists and other authors who should know better routinely conflate productivity increase with automation and automation with the introduction of robots. “Productivity” covers a set of performance metrics that are increased by a variety of methods, many of which do not involve automation. Automation sometimes increases productivity, but not always. Finally, most of the time, automation does not involve robots. At last Tuesday’s Palo Alto Lean Coffee, I asked Tesla’s Omar Guerrero and Genentech’s Curtis Anderson for examples of changes that had increased productivity in their organizations.

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By Michel Baudin • Technology, Uncategorized 2 • Tags: Automation, producutivity, robots

Sep 3 2017

Where Lean Has Failed | Jim Womack | Planet Lean

“Given two significant milestones this summer – the 20th anniversary of the founding of the Lean Enterprise Institute and the 10th anniversary of the Lean Global Network (about which, more next month) – I’ve recently found myself thinking about the original promise of the lean movement and the world that Dan Jones and I thought lean thinking could create as we wrote The Machine That Changed the World in 1990 and Lean Thinking in 1996.“

Sourced through Planet Lean

Michel Baudin‘s comments: Jim Womack reflections about his vision’s failure to materialize should extend to the vision itself. He does not, at any point, envision the possibility that there might be anything wrong with his ideas. He thinks he made a “compelling case,” that simply failed to compel because it was not communicated properly. He exhorts followers not to succumb to defeatism and to keep plugging success stories. This is still not compelling. He needs to ask why a few more times and dig deeper.

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By Michel Baudin • Blog clippings 33 • Tags: Jim Womack, Lean thinking, Planet Lean

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