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Sep 29 2017

Takt Time Concept Still Misunderstood | LinkedIn Discussion

Mark DeLuzio

“What does TAKT Time mean to you and how have you used it to better your business?”

 

 

Sourced through LinkedIn

Michel Baudin‘s comments: It’s 2017, and this question should be unnecessary, but the responses reveal that confusion about this concept is still widespread. As I belong to The Takt Times Group, I felt compelled to participate; at the same time, I didn’t want to repeat everything else I have written on the topic.

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By Michel Baudin • Technology, Uncategorized 11 • Tags: Lean, Lean Six Sigma, Six Sigma, Takt time, TPS

Sep 19 2017

Lean and the Adjacent Thinker | Robert Martichenko | LeanCor

“…As a lean thinker, I can start by asking myself, what are the adjacent processes to my work to which I need to connect and what is the math of the flow between us?  That is, who are my allies, whose outputs are my inputs, and who’s using my outputs as their inputs? And how can I formally collaborate to connect these series of adjacent processes to create flow?…”

Sourced through the LeanCor blog

Michel Baudin‘s comments:

“Adjacent” is a good word for all the processes that directly exchange materials or data with one operation and, if adjacency is locally well managed at every operation, you have a smooth flow from start to finish. I will henceforth use this. At the start of his post, Robert confesses to having studied math as an undergrad, which is another thing we have in common besides having both written books about Lean Logistics.

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By Michel Baudin • Blog clippings 0 • Tags: Adjacent processes, Lean Logistics, Math of Manufacturing, Working with machines

Sep 14 2017

Productivity, Automation, And Robots

Journalists and other authors who should know better routinely conflate productivity increase with automation and automation with the introduction of robots. “Productivity” covers a set of performance metrics that are increased by a variety of methods, many of which do not involve automation. Automation sometimes increases productivity, but not always. Finally, most of the time, automation does not involve robots. At last Tuesday’s Palo Alto Lean Coffee, I asked Tesla’s Omar Guerrero and Genentech’s Curtis Anderson for examples of changes that had increased productivity in their organizations.

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By Michel Baudin • Technology, Uncategorized 2 • Tags: Automation, producutivity, robots

Sep 3 2017

Where Lean Has Failed | Jim Womack | Planet Lean

“Given two significant milestones this summer – the 20th anniversary of the founding of the Lean Enterprise Institute and the 10th anniversary of the Lean Global Network (about which, more next month) – I’ve recently found myself thinking about the original promise of the lean movement and the world that Dan Jones and I thought lean thinking could create as we wrote The Machine That Changed the World in 1990 and Lean Thinking in 1996.“

Sourced through Planet Lean

Michel Baudin‘s comments: Jim Womack reflections about his vision’s failure to materialize should extend to the vision itself. He does not, at any point, envision the possibility that there might be anything wrong with his ideas. He thinks he made a “compelling case,” that simply failed to compel because it was not communicated properly. He exhorts followers not to succumb to defeatism and to keep plugging success stories. This is still not compelling. He needs to ask why a few more times and dig deeper.

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By Michel Baudin • Blog clippings 33 • Tags: Jim Womack, Lean thinking, Planet Lean

Aug 24 2017

Sophisticated Graphics In The New York Times

“Even after decades of affirmative action, black and Hispanic students are more underrepresented at the nation’s top colleges and universities than they were 35 years ago, according to a New York Times analysis. The share of black freshmen at elite schools is virtually unchanged since 1980. Black students are just 6 percent of freshmen but 15 percent of college-age Americans, as the chart below shows.”

Sourced through the New York Times

Michel Baudin‘s comments: This morning’s New York Times contains an article with data visualizations at varying levels of detail that are far more sophisticated than the usual pie charts and stacked bar charts commonly found in the American press as well as in business presentations and shop floor performance dashboards.

The exact meaning of the above chart between the title and the lead of the article is not immediately obvious. After looking at it for a minute or two, you realize that it has a high data-to-ink ratio: it makes a non-trivial point in a flourish-free format that I think Edward Tufte would approve.

The article is about the relative representation of different groups in the student population of 101 institutions,  including the Ivy League, University of California campuses, “top liberal arts colleges,” “other top universities,” and “public flagship universities.” The study compares the proportion of freshmen enrolled from each group to their proportion in the college-age population as a whole.

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By Michel Baudin • Press clippings 0 • Tags: Chart Junk, Data visualization, Data-to-ink ratio

Aug 22 2017

The fallacy of maturity assessments | Chris Hohmann

“Maturity assessments are a kind of qualitative audit during which the current ‘maturity’ of an organization is compared to a maturity reference model and ranked accordingly to its score.[…] The maturity assessment is usually quite simple: a questionnaire guides the assessment, each maturity level being characterized by a set of requirements. It is close to an audit.

The outcome of such an assessment is usually a graphic summary displaying the maturity profile or a radar chart, comments about the weak points / poor scores and maybe some recommendation for improvement. […]

Maturity assessments are not a bad thing per se, but their practicality and simplicity are often misused to assess more than just maturity (or awareness). This is most often misleading because of the false underlying assumptions and promoting wrong behaviors and practices.”

Sourced through Chris Hohmann’s blog

Michel Baudin‘s comments:

I agree with Chris’s analysis, but my conclusions are blunter. Scoring an organization in terms of compliance with a set of practices is like judging a chess player by the number of pawns moved per game. It’s doable but irrelevant, and a distraction from the real work of improvement. The record of this approach is that you have organizations scoring top marks on every axis while going bankrupt and low scoring organizations that prosper.

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By Michel Baudin • Blog clippings 10 • Tags: 20-keys, Christian Hohmann, External Mandate, Maturity Assessment, Radar chart, Shingo Model

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