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May 14 2012

Tera TPS – Toyota Production System: Recovery From Tsunami

See on Scoop.it – lean manufacturing

See on tera-tps.blogspot.fr

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By Michel Baudin • Press clippings • 0 • Tags: Disaster recovery, Toyota Production System

May 13 2012

Nike reduces lead times through Lean | CIPS Magazine – Supply Management

See on Scoop.it – lean manufacturing

For a successful Lean implementation, the results reported in this article are about par. Without applying Lean, they would be extraordinary.

Supplier factories that adopted lean principles showed defect rates 50 per cent lower than those that didn’t. It also revealed delivery lead times from lean factories were, on average, 40 per cent quicker. Productivity increases of 10 to 20 per cent and a reduction in the time taken to introduce a new model by 30 per cent were also reported from lean factories.

See on www.supplymanagement.com

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By Michel Baudin • Press clippings • 0 • Tags: Lean manufacturing

May 13 2012

Lean and ISO-9000: Strange Bedfellows

See on Scoop.it – lean manufacturing

This article is a critical review of a book called Lean Startup that I haven’t read yet and won’t comment about. The review itself, however, contains some surprising statements, about, for example, ISO-9000 being a technique that emerged as part of Lean, or a about Lean being “a system designed to produce a million identical, high-quality Corollas, Camrys, and Siennas.”

I am used to thinking of ISO-9000 as the product of an international body that is unrelated to Lean, and whose implementation is centered on compliance with generic procedures rather than effectiveness. Not exactly the Lean approach to quality.

The reviewer also appears to be confusing Lean with the system developed by Ford for Model Ts 100 years ago. Lean actually includes approaches to production for Low-Volume/High-Mix as well as High-Volume/Low-Mix environments.

See on www.human-habits.com

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By Michel Baudin • Blog clippings • 0 • Tags: Lean, Product development, Quality

May 9 2012

It’s Time to Rethink Continuous Improvement – blogs.hbr.org (blog)

See on Scoop.it – lean manufacturing

Who else is shocked by a phrase like “Six Sigma, Kaizen, Lean, and other variations on continuous improvement…”?

Since when is Lean a variation on continuous improvement? Instead, continuous improvement is a component of Lean, which includes many features that are not continuous improvement.

Kaizen does not belong in a list in parallel with Lean. It literally means “improvement” and is used in Japan to mean continuous improvement. In other words, this entry in the list refers to the list itself.

Six Sigma is a method developed at Motorola in the US to solve process capability issues and is not continuous improvement.

Is it one more list patterned after Borges’s classification of animals?

See on blogs.hbr.org

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By Michel Baudin • Blog clippings • 2 • Tags: Continuous improvement, Kaizen, Lean, Six Sigma

May 9 2012

Goodyear Tire & Rubber Co: Fayetteville – Business Excellence Magazine

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A case study, presented by the plant manager.

See on www.bus-ex.com

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By Michel Baudin • Press clippings • 0 • Tags: Lean, Lean manufacturing, Management, TPM

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