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Jan 6 2013

Lean inventory translates into market agility | Knoxville News Sentinel

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Lean inventory translates into market agility
Knoxville News Sentinel
This was one of the key lean principles that Fairchild program manager John Houser learned in the University of Tennessee’s Executive MBA for Strategic Leadership program.

Michel Baudin‘s insight:

An article on Lean at Fairchild Semiconductor, although, all that is reported is a switch from monthly to weekly inventory reporting…

See on www.knoxnews.com

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By Michel Baudin • Press clippings 0 • Tags: Inventory, Lean, semiconductor

Dec 28 2012

With the world watching, change begins at China’s factories – SiliconValley.com

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CHENGDU, China — One day last summer, Pu Xiaolan was halfway through a shift inspecting iPad cases when she received a beige wooden chair with white stripes and a high, sturdy back.

At first, Pu wondered if someone had made a mistake. But when her bosses walked by, they nodded curtly. So Pu gently sat down and leaned back. Her body relaxed. The rumors were true. When Pu was hired at this Foxconn plant a year earlier, she received a short, green plastic stool that left her unsupported back so sore that she could barely sleep at night. Eventually, she was promoted to a wooden chair, but the backrest was much too small to lean against. The managers of this 164,000-employee factory, she surmised, believed that comfort encouraged sloth. But in March, unbeknownst to Pu, a critical meeting had occurred between Foxconn’s top executives and a high-ranking Apple (AAPL) official.

Michel Baudin‘s insight:

A revealing story, where “lean” is only used in the sense of a backrest to lean against. Under pressure, FoxConn has come around to replacing stools with chairs. In another 10 years, they may realize that sitting while working 10 hours a day is itself a problem, and redesign operations so that operators stand and move. They may also realize that you get higher productivity and better quality with 8-hour shifts.

See on www.siliconvalley.com

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By Michel Baudin • Press clippings 1 • Tags: Apple, China, Sitting operations

Dec 27 2012

Organizational Sabotage – The Malpractice of Management By Objective by Ken Craddock & Kelly Allan

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Organizational Sabotage – The Malpractice of Management By Objective by Ken Craddock & Kelly Allan – Innovation, quality and productivity suffer from the abuse of MBOs Objectives are essential to a business.

Michel Baudin‘s insight:

This article brings a new perspective on the discussion of the same topic in this blog.

See on www.processexcellencenetwork.com

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By Michel Baudin • Deming 0 • Tags: Deming, Drucker, Management, Management-By-Objectives, MBO

Dec 21 2012

Hosting factory visits: 10 best practices

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With 40 visits to factories all over the world this year, I have seen both good and not-so-good practices for hosting factory visits. In this post I share some of the learning points. Here are ten …

Michel Baudin‘s insight:

It is easier to find advice on how to visit factories than on how to host visits. Torbjørn Netland fills this gap.

See on better-operations.com

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By Michel Baudin • Blog clippings 0 • Tags: Factory visits

Dec 20 2012

Manufacturing Hall of Fame: Meet the Class of 2012 | IW Manufacturing Hall of Fame content from IndustryWeek

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Now in its fourth year, the IW Manufacturing Hall of Fame gives us an opportunity to reflect on what — and who — is most important to the world of manufacturing.

Michel Baudin‘s insight:

I already posted the citation on Robert W. Hall. This is about the complete list of inductees.

See on www.industryweek.com

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By Michel Baudin • Press clippings 0 • Tags: Awards, Lean, Lean manufacturing, Manufacturing

Dec 20 2012

Karen Wilhelm’s Lean Reflections

This is the third of three contributions to John Hunter‘s Annual Management Blog Review.

It is about Karen Wilhelm’s Lean Reflections, which needs to be said because there is another blog by the same name. Karen’s blog is at leanreflect.com; the other one, at leanreflections.com.

On the front page, Karen promotes herself as follows: “Need impeccable, clear, fact-checked web or print content that gets lean concepts right? Talk to me.” I got to know Karen more than 15 years ago, when she was the editor of the SME’s Lean Directions newsletter, and I have to agree that every claim she makes is true. When I wrote articles for her newsletter, she helped me improve them, and I have been regularly reading hers, with the confidence that I would learn something, that the information would be accurate, and that it would be clear and easy to follow.

Karen Wilhelm differs from the other Lean bloggers in that she is a professional writer and editor who knows about Lean, rather than a Lean professional who writes. She is not selling anything other than her ability to report on what others are doing, and she does not make recommendations or put forward opinions. So you read her for the  facts, not for guidance on what to think. And her blog is easy to search.

Clocking in at about 2 posts/month, Karen is not the most prolific blogger, but her output has been steady since 2005. While the last two posts, about a squirrel in her attic and the tracing of her iPad mini’s world travels may make you think “slow news day,” you find plenty of red meat in her archives, often about topics that are not well documented elsewhere, like Toyota’s shop floor safety policies and practices, or the meaning of Bureau of Labor Statistics data.

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By Michel Baudin • Blog reviews 0 • Tags: Lean

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