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Jan 23 2013

Companies use kaizen to improve

See on Scoop.it – lean manufacturing

It used to take 34 steps to open a checking account at Great Western Bank.

Michel Baudin‘s insight:

This article is focused on improvement done at Great Western Bank, a regional bank with 200 locations and 1,600 employees, inspired by similar work done at mid-size manufacturers Raven Industries and Daktronics, and contractor Muth Electric.

The improvements seem substantial. The article otherwise contains a few minor eyebrow raisers that, to be fair, may be due to misunderstandings by the reporter.

The subtitle describes Kaizen as a “Japanese method,” but later explains that “the work is done in Kaizen events,…” Kaizen events are an American method and unknown in Japan. And what is implemented through Kaizen events is not Kaizen as understood in Japan.

“Kaizen is considered the building block of lean production…” Well, I can think of a few other building blocks.

“… the resulting strategies are implemented […] within days of the event.” Kaizen events don’t just identify strategies, but changes implemented primarily during the event itself, not in the days that follow.

See on siouxfallsbusinessjournal.argusleader.com

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By Michel Baudin • Press clippings 0 • Tags: Kaizen, Lean

Jan 20 2013

Does US manufacturing need more universities?

See on Scoop.it – lean manufacturing

Needed: ‘manufacturing universities’ to keep U.S. competitive
SmartPlanet.com (blog)
The erosion in manufacturing capability weakened the U.S. economy over the past two decades, Atkinson and Ezell add.

Michel Baudin‘s insight:

Universities have essentially contributed nothing to the art of manufacturing in the past, and I have a hard time understanding how they could be essential to US manufacturing competitiveness in the future.

See on www.smartplanet.com

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By Michel Baudin • Blog clippings 0 • Tags: industrial engineering, Manufacturing, Manufacturing engineering

Jan 11 2013

Mike Rother: You already have a Kaizen Promotion Office… It’s called “Management” » The Lean Edge

See on Scoop.it – lean manufacturing

Mike Rother: You already have a KPO… It’s called “Management” » The Lean Edge http://t.co/qlQvRAZB

Michel Baudin‘s insight:

I agree. What Rother depicts is what most Kaizen Promotion Ofices degenerate into, but it shouldn’t be taken to mean that there should be absolutly no one in the company working full time on Lean. Even Toyota, for example, has the OMCD (Operations Management Consulting Division). The OMCD, however, has on the order of 60 members for more than 300,000 employees, which works out to one for every 5,000. This ratio guarantees that they won’t be the ones carrying out improvement projects for everybody else.

See on theleanedge.org

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By Michel Baudin • Blog clippings 0 • Tags: Kaizen, Kaizen Promotion Office, KPO, Lean, Lean implementation

Jan 6 2013

Manufacturing in Thailand adapts to higher wages – The Nation

See on Scoop.it – lean manufacturing

Companies get lean and mean. Many labour-intensive sectors have tried to adjust their operations to deal with the nationwide imposition of a Bt300 minimum daily wage. These…

Michel Baudin‘s insight:

Wages rise in Thailand, as in China and Vietnam. It means these economies are in transition away from competing based on cheap labor. It means more elaborate products, higher quality and productivity, along with the rise of a middle class hungry for imports. In the garment industry, higher wages also trigger a move from cotract manufacturing of cheap goods into high fashion.

See on www.nationmultimedia.com

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By Michel Baudin • Press clippings 1 • Tags: Emerging economies, labor cost, Lean, Thailand

Jan 6 2013

Lean inventory translates into market agility | Knoxville News Sentinel

See on Scoop.it – lean manufacturing

Lean inventory translates into market agility
Knoxville News Sentinel
This was one of the key lean principles that Fairchild program manager John Houser learned in the University of Tennessee’s Executive MBA for Strategic Leadership program.

Michel Baudin‘s insight:

An article on Lean at Fairchild Semiconductor, although, all that is reported is a switch from monthly to weekly inventory reporting…

See on www.knoxnews.com

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By Michel Baudin • Press clippings 0 • Tags: Inventory, Lean, semiconductor

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