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Oct 29 2015

“I’ve had results with Lean but Corporate pushes ERP. Any advice?” | LEI | Michael Ballé

Question:  “I’m the head of a business unit and have had visible results with lean. Yet, my corporate colleagues refuse to acknowledge this and want to force their ERP and purchasing practices on my division. This is very frustrating – any advice?”

Answer: “I certainly understand (and share) your frustration and, unfortunately, I don’t really have useful advice[…] No easy answers”

Sourced through Scoop.it from: www.lean.org

Michel Baudin‘s comments:

Ballé then follows up the non-advice with a 1,079-word essay where, among other developments, he equates the use of ERP with colonialism, leading to the conclusion that there are no easy answers.

Let us assume that the question is from a real manager in a real situation, in a position to make choices with real consequences for his or her career as well as for the company. It deserves an answer.

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By Michel Baudin • Blog clippings • 1 • Tags: CIO, ERP, IT, Lean

Oct 28 2015

Akio Toyoda’s aggressive reboot | Automotive News

Akio Toyoda is rolling out an aggressive overhaul of Toyota Motor Corp. that aims to improve everything from manufacturing and product planning to design and human resources.

Sourced through Scoop.it from: www.autonews.com

See on Scoop.it – lean manufacturing

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By Michel Baudin • Press clippings • 1 • Tags: Lean, Toyota, TPS

Oct 27 2015

Standardization Doesn’t Stamp Out Creativity | The Deming Institute Blog | John Hunter

“[…] One of the things I find annoying, in this way, is that reducing variation and using standardization is said to mean everyone has to be the same and creativity is stamped out. This is not what Dr. Deming said at all. And the claim makes no sense when you look at how much emphasis he put on joy in work and the importance of using everyone’s creativity. Yet I hear it over and over, decade after decade.”

Sourced through Scoop.it from: blog.deming.org

Michel Baudin‘s comments:

Yes, the metric system did not stifle anybody’s creativity. By making commerce, engineering, and science easier, it actually helped creative people innovate, invent, and discover.

But when Deming says “Standardization does not mean that we all wear the same color and weave of cloth, eat standard sandwiches, or live in standard rooms with standard furnishings,” he seems to exclude the possibility that standardization could be abused.

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By Michel Baudin • Blog clippings • • Tags: Deming, Standard Work, Standards, Work standards

Oct 26 2015

Unilever’s new program for WCM | business-improvement.eu | Jan van Ede

“Unilever changed their approach in 2012. Within Fiat they discovered a balanced WCM-program, developed by professor emeritus Hajime Yamashima. He integrated Lean and Six Sigma from the start in the TPM management pillars. The result: more focus, better opportunities for cross-departmental improvement, and more attention to the role of the people.”

Sourced through Scoop.it from: business-improvement.eu

Michel Baudin‘s comments:

In the late 1980s, as part of Kei Abe’s MTJ team, I went to Unilever facilities in the Netherlands, Italy, the UK, and the US to help them implement what had yet to be called “Lean.” Unilever was impressive as an organization in that, in markets including detergents, processed foods, mass-market toiletries and prestige cosmetics, they were afraid of nobody, anywhere.

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By Michel Baudin • Press clippings • 0 • Tags: Lean, Six Sigma, TPM, Unilever, WCM

Oct 23 2015

“Lean Propaganda Contest” in Russia

As part of their upcoming 10th Lean Forum in Moscow on 11/16-20, our partners in Russia, OrgProm, are organizing a “Lean Propaganda Contest and Exhibition,” co-sponsored by the Russia Academy of National Economy and Public Service under the President of the Russian Federation (RANKHIGS).

This is the banner under which they announced it:

Contest banner

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By Michel Baudin • Announcements • 1 • Tags: Lean in Russia, Lean manufacturing, Lean promotion

Oct 20 2015

Principles About Principles

Abstracting underlying principles from practices is essential when you are trying to learn from the way an organization works, for the purpose of helping other organizations, engaged in different activities in different contexts. Unless you can do it, you are reduced to just copying practices without understanding what problems they were intended to address.

Unfortunately, articulating a set of principles is hard because they must be (1) understood, (2) actionable, and (3) memorable. Here are a few meta-principles on how to achieve these goals:

  1. Banish words like “thoroughly,” “rigorous,” “towering,” “powerful”, or “fully.” If the meaning is in the eye of the beholder, it doesn’t belong in a statement of principle.
  2. Express principles as an action verb followed by a single object. “Develop,” “create,” “cancel,” or “hire” are all appropriate action verbs in a statement of principle. If you have multiple objects, you need a statement of principle for each.
  3. Keep the number of principles down to a maximum of five. Otherwise, they won’t be remembered. Most Jews can’t recite the 613 commandments in the Torah; most Christians, their 1o commandments; most Americans, their bill of rights. If you want principles to be remembered, make a shorter list.

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By Michel Baudin • Management • 3 • Tags: Lean Product Development, Principles, Toyota

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