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Jan 26 2016

Is Vendor Selection Really The First Step in ERP Implementation?

A free guide that you can download from ERP Focus makes vendor selection the first of an 11-step implementation process, while defining success is the last.  In other words, they have you choose who you buy from before having a clear idea of what you are trying to accomplish.

It reminds me of a meeting at a client site where ERP implementation was about to begin. “This train has left the station,” I was told. The purpose of the meeting was to draw a “Value Stream Map” for the whole plant, in preparation for ERP, and the participants included managers from Manufacturing, Quality, Production Control, Maintenance, Purchasing, Sales, and Engineering.

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By Michel Baudin • Information Technology • 3 • Tags: Continuous improvement, Enterprise resource planning, ERP

Jan 22 2016

What Went Wrong? (With Lean) | Bob Emiliani

Can Lean do a do-over? Nearly 30 years after the start of the Lean movement, there is widespread agreement that things have not gone according to plan.

Sourced through Scoop.it from: www.bobemiliani.com

 

 

Michel Baudin‘s comments:

Bob’s title for the article is just “What Went Wrong?” which I feel needs to be set in context.

I agree with him that the most popular “Lean tools” are peripheral at best. None of the ones he mentions — 5S, visual controls, value stream maps A3 reports, or gemba walks — would make my list of what should be taught and applied first in a Lean manufacturing implementation. I would, on the other hand, include SMED, cell design, assembly line design based on takt time, etc.

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By Michel Baudin • Blog clippings • 3 • Tags: industrial engineering, Kaikaku, Kaizen, Kaizen Event, Kaizne Blitz, Lean, Manufacturing, Scientific Management, Tools of Lean, Toyota

Jan 15 2016

Lean’s Midlife Crisis | Bob Emiliani

“It seems to be common knowledge that the Lean movement is now suffering from a midlife crisis. Lean movement leaders are perplexed at the widespread continuing emphasis on Lean tools, narrow focus on cost cutting, and the slow uptake of the “Respect for People” principle over the last 15 years. This is the outcome, despite determined efforts to inform people otherwise. I’m not surprised.”

Sourced through Scoop.it from: www.bobemiliani.com

 

Michel Baudin‘s comments:

While I agree with Bob’s overall diagnosis of a midlife crisis for Lean, I object to a few details, the main one being his assertion that Lean descends directly from “Scientific Management,” the brand under which Frederick Taylor sold his consulting services.

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By Michel Baudin • Blog clippings • 10 • Tags: Gilbreth, Lean, Mass Production, Scientific Management, Takt, Taylor

Jan 11 2016

A critical look on Industry 4.0 | Christoph Roser

One of the hottest buzzwords right now (at least in Germany) is Industry 4.0. However, it’s a bit fuzzy what Industry 4.0 is, exactly. In this post I would like to talk about Industry 4.0. This includes very little about all the promises of a wonderful future – you can read that elsewhere. Instead, I will try to give you the big picture. I will talk about how Industry 4.0 came into existence, why it is so popular, what the true current benefit of Industry 4.0 is, and why you should pay attention to clothes.

Sourced through Scoop.it from: www.allaboutlean.com

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By Michel Baudin • Blog clippings • 4 • Tags: CIM, Hershey Hugs, Industrie 4.0, Industry 4.0

Dec 21 2015

How Can I Speed Up My Team’s Lean Learning?

“How can I speed up my team’s lean learning?” is a question found on the web, with no context given: we don’t know whether it is team of managers, engineers, or operators, or whether it works in manufacturing, finance, or health care… We can infer from the tone of the question that its author is a leader frustrated with the pace of a team’s progress. I will further make the assumption that the concern is not just about skills but also about principles. It’s not just about know-how but also know-why, as it is essential to address new challenges.

Then we also need to make a distinction between learning as a team and learning by team members. You hear leaders say “as a team, we have learned to change over a lathe in 7 minutes,” or “as a team, we have learned to introduce a new product on this line in 3 weeks.” If such a team replaces one of its members, it can bring the newcomer up to speed and retain the skills and the knowledge; if, on the other hand, it replaces half its members, it has to relearn. A team  is more than the collection of its members, but it builds on the expertise of its members, which means that their individual expertise also needs to be nurtured. This means that individual learning by team members also is a topic that must be addressed.

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By Michel Baudin • Answers to reader questions • 8 • Tags: eLearning, Instruction, Lean, Learning

Lean Coffee

Dec 17 2015

Lean Coffee in Palo Alto

The first Palo Alto Lean Coffee happened this morning, as planned, at the Palo Alto Cafe, with Paul Zhao and me. We didn’t know each other, and connected through Meetup. Paul is involved with a startup company aiming to be “Uber for 3D printing,” connecting users who have designs with shop that have 3D printers. Our discussion was centered on manufacturing strategies for startups with hardware products, a topic I expect to come up again in Palo Alto.

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By Michel Baudin • Events • 0 • Tags: Lean Coffee, Palo Alto Lean

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