Mar 11 2013
News
Mar 6 2013
Wanna Sabotage Your Lean Implementation Effort? Try This | Lonnie Wilson | IndustryWeek
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Most facilities that fail in a lean implementation have failed to create stable process flow. And by stable I mean statistically stable — a process that is predictable. (Wanna Sabotage Your #Lean Implementation Effort?
The way I read Lonnie’s article, he is saying that neglect of the engineering dimension of Lean manufacturing is the primary cause of implementation failure. I agree. It is a long article, but worth reading.
See on www.industryweek.com
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By Michel Baudin • Press clippings • 0 • Tags: industrial engineering, Lean, Lean implementation, Lean manufacturing, Manufacturing engineering, Taiichi Ohno, Toyota, Toyota Production System, TPS
Mar 1 2013
Ford and Toyota Celebrate Historic Milestones |Assembly Magazine
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Ford and Toyota Celebrate Historic Milestones Assembly Magazine (blog) However, the just-in-time concept was not fully realized at Toyota until 1954, when the supermarket supply method—the idea of having subsequent processes take what they need…
See on www.assemblymag.com
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By Michel Baudin • Press clippings • 0 • Tags: Assembly line, Ford, Henry Ford, Supermarket, Toyota, Toyota Production System, TPS
Mar 1 2013
Production Pacing | Jeffrey Liker
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Is production pacing oppressive or can it promote joy? Dr. Jeffrey Liker examines this lean manufacturing principle through two stories from a lean journey.
See on www.manufacturingpulse.com
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By Michel Baudin • Blog clippings • 0 • Tags: Heijunka, Lean manufacturing
Mar 1 2013
Lean in administration at St. Luke’s Internal Medicine | David C. Pate
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TEAMwork is St. Luke’s application of lean principles. It’s our management operating system. TEAMwork stands for timely, effective, accountable, measureable work. And it’s making its way through St. Luke’s Health System as we gain on our Triple Aim of better health, better care, and lower costs.
Starting last summer, SLIM embarked on a top-to-bottom examination of how it conducted its work. They wanted to eliminate waste by tapping into the potential and knowledge of every member of the clinic team and build a culture of continuous improvement.
The improvements described are all about supplies and the handling of patients by nurses and administrative staff.
There is not a word about any changes to the work of doctors themselves or involvement by doctors in the improvement process. What form might that take? I don’t know, but, the last industrial engineers to work on health care before Lean were Frank and Lillian Gilbreth 100 years ago, and their focus was the work of surgeons inside operating rooms, not patient handling before and after they see a doctor.
The result of their work was the now standard mode of operation in which the surgeon calls for tools that are handed to him by nurses. It seems hard to believe today but, earlier, surgeons would actually leave patients to fetch tools.
Following in the Gilbreths’ footsteps today would mean for Lean Health Care to get involved with the core of the activity: what doctors do with patients.
In manufacturing, successful Lean implementations start with the work of production on the shop floor, not with the logistics upstream and downstream from production. First you worry about line layout, work station design, and the jobs of production operators. Then you move on to keeping them supplied and shipping their output.
See on drpate.stlukesblogs.org
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By Michel Baudin • Blog clippings • 0 • Tags: Health care, industrial engineering, Lean, Lean Health Care
Mar 12 2013
A "Kaizen" Improvement at a Wine Bar – Is it "Lazy" or Smart? | Mark Graban
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By Michel Baudin • Blog clippings • 0 • Tags: Kaizen