Aug 1 2018
The BOM Rap
Why bother with a yawn-inducing topic like bills of materials (BOMs)? Bring it up with manufacturing professionals and their eyes glaze over instantly. And the Lean literature is mute on the subject. I even asked Michael Ballé for his input on the subject and he responded that he had none to offer.
Yet everyone involved with assembly agrees that BOMs are at the core of their activity, that BOMs have chronic accuracy issues, that the workarounds to these inaccuracies impair the companies’ ability to update and customize products, and that BOM maintenance hogs resources. Perhaps it’s worth giving the subject some thought and having a conversation about it.
Christoph Roser
Jul 16 2021
Sales Forecasts – Part 1. Evaluation
When sizing a new factory or production line, or when setting work hours for the next three months, most manufacturers have no choice but to rely on sales forecasts as a basis for decisions.
But how far can you trust sales forecasts? You use a training set of data to fit a particular model and a testing set of actual data observed over a time horizon of interest following the end of the training set period. The training set may, for example, cover 5 years of data about product sales up to June 30, 2021, and the testing set the actual sales in July, 2021.
The forecasters’ first concern is to establish how well a method works on the testing set so that the decision makers can rely on it for the future. For this, they need metrics that reflect end results and that end-users of forecasts can understand. You cannot assume that they are up to speed or interested in forecasting technology.
Forecasters also need to compare the performance of different algorithms and to monitor the progress of an algorithm as it “learns,” and only they need to understand the metrics they use for this purpose.
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By Michel Baudin • Tools • 11 • Tags: Kanban, Production planning, Sales forecast