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Dec 13 2016

Managers’ Knowledge: What Remains Once You Have Forgotten Everything

To what extent should managers be able to do the work of their subordinates? And, if they are, how should they use this ability? This is not a topic I have seen addressed in the management literature, perhaps because there are no generic answers. The manager of a car repair shop is typically a mechanic who can do everything the technicians can, but the manager of an opera company usually can’t sing.

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By Michel Baudin • Management 0 • Tags: Management, Manufacturing Management, skills

Dec 5 2016

What You Can And Cannot Learn About Manufacturing From Books

I found the following reader’s question in another blog:

“I’m new to Lean and reading all I can find about it, but is there something specific I need to look out for; is there something I should know that I won’t find in the books?”

It’s been centuries since the book was the state of the art in communicating knowledge, and readers needed technical support on how to use one:

Millenials may be the last generation for which “book smart” is synonymous with educated. But books, even printed books as opposed to ebooks, are still essential to learning, and in particular to learning Lean.

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By Michel Baudin • Answers to reader questions 1 • Tags: Books about Lean, Lean

Nov 22 2016

If Talk Of Probability Makes Your Eyes Glaze Over…

Few terms cause manufacturing professionals’ eyes to glaze over like “probability.” They perceive it as a complicated theory without much relevance to their work. It is nowhere to be found in the Japanese literature on production systems and supply chains, or in the American literature on Lean. Among influential American thinkers on manufacturing, Deming was the only one to focus on it, albeit implicitly, when he made “Knowledge of Variation” one of the four components of his System of Profound Knowledge (SoPK).

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By Michel Baudin • Data science 1 • Tags: Deming, Lean, Manufacturing, Operations Research, Probability

Nov 18 2016

The Art of the Question | Robert W. “Doc” Hall | Compression Institute

“Twenty-five years ago, I tried to coach adult college students to seek and solve problems using the classic Deming PDCA Circle. In classrooms, students were unused to identifying their own problems rather than having them pre-defined. The first time through this exercise, over half did not reflect on a problem to seek root cause. Instead, they went shopping for a gizmo, a program, or a recipe to fix the problem – a quick-fix mentality.”

Sourced through the Compression Institute

Michel Baudin‘s comments: 33 years ago, Robert W. Hall wrote Zero Inventories, the first original, technically meaty book in English about Lean Manufacturing, and I have had great respect for him ever since.

 #PDCA

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By Michel Baudin • Blog clippings 1 • Tags: PDCA, problem-solving

Nov 17 2016

Is There An Ethical Dimension To Lean/TPS?

In Toyota’s Guiding Principles, last revised in 1997, Michael Ballé sees more than “goal-oriented efficiency.” While I would not use a phrase like “goal-oriented efficiency,” the principles do not strike me as anything beyond strategic guidelines to ensure the long-term, worldwide viability of the company. If they serve this purpose, great, but a car manufacturer is the wrong place to look for philosophical enlightenment.

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By Michel Baudin • Blog clippings 0 • Tags: Lean, Toyota, Toyota Guiding Principles

Nov 13 2016

If You Think Lean Is Inherently Japanese, Think Again | Planet Lean | Katie Anderson

katie-anderson

“Nearly two years ago my family and I moved to Tokyo. As a lean coach and enthusiast, you can imagine my excitement. I set out with the intention to deeply learn about Japanese business culture, leadership, and application of kaizen (Japanese for “continuous improvement”). I saw my time in Japan as a unique opportunity to immerse myself in the environment where the principles we call “lean” were born.

Now, after 18 months spent in Japan (we have just moved back to California), I find myself reflecting on what I learned and how the experience living there has shaped my own thinking about and understanding of lean. I want to share some of these thoughts with you.

The main theme that has emerged from my reflection is that Japanese culture does not equal Toyota culture. What we call “lean” is not inherently easy for the Japanese and there are cultural traits that both enable and inhibit the adoption of principles of the Toyota Production System (TPS)…”

Sourced through Planet Lean

Michel Baudin‘s comments: Katie Anderson is back from Japan, after 18 months, where she realized that the Toyota Production System (TPS) is the brainchild of smart people who happened to be Japanese and not the product of Japanese culture. Based on my own immersion in Japanese culture, and years of work with Japanese mentors and partners, I concur.

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By Michel Baudin • Blog clippings 3 • Tags: Japan, Lean, TPS

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