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Deming versus Drucker

Aug 26 2012

Deming’s Point 11.b of 14 – Deming versus Drucker

In his 14 points, by saying “Eliminate management by objective. Eliminate management by numbers and numerical goals,” Deming directly attacks Peter Drucker, the most revered guru of American management and creator of Management-By-Objectives (MBO). By the time Deming contradicted him, Drucker was an American institution, as sacred as the constitution. Drucker has published a new book every two to three years from 1939 to 2005 and contributed more than 30 articles to the Harvard Business Review. He received numerous awards from several governments, including the US Presidential Medal of Freedom, and has streets and a business school named after him.

In the Lean world, MBO has been replaced by Hoshin Planning, which is subtly but radically different. Drucker’s influence in the US remains so strong, however, that my favorite book on Hoshin Planning, Pascal Dennis’s Getting the Right Things Done, actually pays homage to him. The title itself is Drucker’s definition of effectiveness and, inside, Dennis presents Hoshin Planning as a refinement of MBO. It is still easier today to get through to an audience of American managers by standing on Drucker’s shoulders than by debunking him.

But Deming was in his eighties when he wrote his 14 points, his success in Japan had finally given him an audience in the US, and he must have known that he was running out of time to make his points. He thought MBO was a bad idea  and he would not pussyfoot. 15 years later, Drucker himself came around to the same point of view and recognized that MBO had failed. What did Deming find wrong with it?

In The Practice of Management (1954), Drucker repeatedly asserts that it is essential for managers to have quantitative objectives to work towards. They should set these objectives themselves, consistent with the objectives of the business as a whole. But Drucker is short on how this could actually be done, how you identify proper metrics, how you set targets for each metric, and how you go about reaching these targets. It is not an accidental omission. In  Drucker’s world, managers can find the answers themselves. It is part of their job, and they are supposed to have the requisite talents.

Instead,  Deming sees arbitrary objectives, unrelated to the purpose of the business, set without any plan on how to achieve them or even a means of taking accurate measurements. Deming sees MBO as “an attempt to manage without knowledge of what to do.” The managers focus on outcomes without looking into the processes that produce them. They end up gaming metrics rather than improving  processes, and playing management whack-a-mole.

About managing by numbers, Deming notes that performance evaluations of groups or individuals fail to  differentiate between fluctuations and outliers. Whether you measure quantities produced or units sold, there will always be a ranking, but top performance only indicates a difference in effort or talent if it is high enough to be an outlier. Otherwise, it would be just as meaningful to rank people based on the number of heads in 50 coin tosses.

Deming makes the case that fluctuations should never be the basis for management decisions. If you sell a product through three dealers of equal talent and resources, with territories of equal sales potential, you will still observe differences in results that will enable you to rank the dealers, even though these differences are just the luck of the draw for this particular period.

What Deming does not go into is what happens when you repeat this kind of ranking over a sequence of periods. If the first period was a fair competition, the following are not, as the top performing dealer starts receiving preferential treatment, such as an award to post in the show room, priority access to new products and marketing materials, and special training in sales or customer support. All of these advantages make it more likely that the ranking will be the same in the next period, with a larger gap. Revisiting Pareto shows how iterations of a pure game of luck can lead to the top 20% of the players holding 80% of the chips when the outcome of each round determines the probabilities of success in the next round.

If one of the dealers sold not 5% more but three times as much as the other two, it would be difficult to explain it away as a fluctuation or a fluke. It would be most likely due to the use of a different and more effective approach, which would warrant special treatment.

What is perhaps most remarkable about the story of MBO is that its poor performance has made no dent in Drucker’s reputation as a business thinker, and that many companies continue to use it.

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By Michel Baudin • Deming • 82 • Tags: Deming, Drucker, Management, Metrics

Aug 24 2012

Taking a Stand at Work

See on Scoop.it – lean manufacturing

The notion that production work should be done standing has been controversial in Lean implementations, and resisted in particular by experts in ergonomics. Now several health researchers are saying that sitting is about as healthy for humans as smoking.

This article is about Anup Kanodia, from Ohio State’s Center for Personalized Health Care, and his recommendation to reorganize offices for stand-up work. See also NASA’s Joan Vernikos’s Sitting Kills Moving Heals.

See on online.wsj.com

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By Michel Baudin • Press clippings • 0 • Tags: Ergonomics, Lean, Lean manufacturing

Aug 22 2012

Toyota Manufacturing Celebrates 40 Years in the US at Long Beach – Auto World News

See on Scoop.it – lean manufacturing

Auto World NewsToyota Manufacturing Celebrates 40 Years in the US at Long BeachAuto World NewsAnd over these 40 years, we have proven ourselves as a world-class manufacturer with an outstanding workforce that’s dedicated to safety and quality.” TABC…
See on www.autoworldnews.com

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By Michel Baudin • Press clippings • 0 • Tags: Toyota

Aug 17 2012

Decisions about Making Decisions |IndustryWeek

See on Scoop.it – lean manufacturing

Good points. On the issue of delegation, I apply the “sleep-at-night” test. You can delegate the authority to make a decision, but not the responsibility. Can you sleep at night knowing that you will be accountable for a decision that you let another person make? If you can’t, stay in the loop. Once you trust the person, get out of the way.

See on www.industryweek.com

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By Michel Baudin • Press clippings • 2 • Tags: Lean, Management

Microsoft's lost decade

Aug 14 2012

Metrics in Lean – Alternatives to Rank-and-Yank in Evaluating People

The July, 2012 edition of Vanity Fair had a cover story about Microsoft and the damage caused to the company by its stack ranking system, also known as rank-and-yank. This story caused a flurry of responses in the press, including an article in Forbes defending the practice. The idea is not just that employees should be evaluated individually and ranked, but that the bottom few performers should be mercilessly culled from the work force, thus bringing up the overall level, tightening the performance range, and motivating survivors for the next round. This assumes that the performance of employees can meaningfully be reduced to a single number, and that living in permanent fear of losing your livelihood is the best motivation for improvement.

According to another Forbes article, GE, the company that championed Rank-and-Yank in the 1980s, abandoned it in 2005. Another once celebrated showcase of this method is the notorious Enron, and now Microsoft is under fire because of it.  Yet, according to the same article, the practice is now widespread among large American corporations, hidden under a variety of names. But where is the evidence that it actually works in the long term?

Continue reading…

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By Michel Baudin • Metrics • 25 • Tags: Lean, Management, Metrics, Rank-and-Yank, Stack ranking

The Outstanding Organization

Aug 13 2012

Karen Martin’s The Outstanding Organization

I posted the following as a four-star review on Amazon:

Karen Martin has been a consultant on performance improvement in office, service and knowledge work environment for almost 20 years, with prior experience in health care management. She knows the subject of outstanding organizations in this domain, and her recommendations on it are worth reading. I did not find myself agreeing with all her prescriptions, but my own experience is primarily in the different field of Manufacturing. Yet I picked up several ideas from her book that I intend to use, from the basic clarity-focus-discipline-engagement framework to details like the percentage complete and accurate (%C&A)  as a clerical equivalent of first-pass yield in Manufacturing, or  the idea of pairing people on tasks.

The book’s central idea is that the key to removing the friction and chaos found in the daily operations of most organization is to (1) pursue clarity in internal communications, (2) focus on a small number of topics to reduce the time members spend switching between projects and give teams a chance to finish what they start, (3) have the discipline to keep practicing what makes it function better, and (4) engage members so that they identify their own goals with those of the organization.

That these four characteristics are necessary for an organization to be outstanding is without question, and it is also clear that most business organizations lack them, but are they sufficient? We need to keep in mind that they are about the how and not the what. Tom de Marco had imagined a service called the Astro-Pony Tout Sheet, to predict the performance of race horses from their astrological signs. It is a clear objective, and you could assemble a focused team, disciplined and engaged in the task of providing this service. But it wouldn’t work no matter what they did.

On clarity, I agree with the author that calling problems “opportunities” just creates confusion. I think it is just a case of a metaphor taken farther than it was intended. If you say “problems are opportunities,” it is just short for ”problems give you the opportunity to grow professionally by solving them.”  It does not mean that you should substitute the word “opportunity” for every occurrence of the word “problem.”

On the other hand, I can’t follow the author when she equates solution with countermeasure. In manufacturing quality, for example, there is a sharp distinction between the two. If you discover that you have shipped a defective product, first you put in place a countermeasure to prevent further defectives from escaping, and then you identify the root cause. Removing the root cause solves the problem, and then you dismantle the countermeasure.

What she emphasizes the most on clarity is seeking and telling the unvarnished truth. In running an improvement program, it clearly beats trying to deceive the people you want to engage, but what about company secrets? I don’t think the author meant to suggest that all business strategies, product launch plans, and proprietary technology should be communicated freely and openly. Intel founder Andy Grove is famous for saying “Only the paranoid survive, ” and other successful companies,  like Apple, are also secretive. In very company, there are lines to be drawn between information best shared openly and secrets, and employees do not always have a clear idea of where it is or should be. This is a topic that I feel the author should have addressed.

I also have a few minor quibbles with statements that are not essential to the book. For example, there is no need to say when Frederick Taylor was active, but, if you do, you can’t say that it was “in the early days of the industrial revolution” (p. 8). Taylor worked around the turn of the 20th century, more than 100 years after the industrial revolution, as the Brits reminded us in the opening ceremony of the London Olympics.

Also, martial artists cringe at the description of Kata as “choreographed patterns of movement” (p. 132), even if Wikipedia defines the word that way. Katas are simulated fights against multiple opponents, and the study of a Kata involves Bunkai, in which other students enact the attacks against which it responds.

It is also an exaggeration to describe the practice of PDCA/PDSA as “creating a community of scientists.” Most actual scientists have never heard of PDCA or PDSA, and the methods they use are substantially richer.

This being said, I enjoyed the book, learned from it, and think it is a worthwhile contribution to the literature on Lean.

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By Michel Baudin • Book reviews • 4 • Tags: Lean, Management

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