Don’t Get Too Comfortable at That Desk | Steve Lohr | The New York Times

New office layout at Microsoft

“First there were individual offices. Then cubicles and open floor plans. Now, there is a ‘palette of places.’ New office designs are coming to a workplace near you, with layouts meant to cater to the variety of tasks required of modern white-collar workers. Put another way, it means people don’t sit in just one place. […]The new model eschews the common dogmas of work life: Everybody gets an office, or everyone gets a cubicle, or everybody gets a seat on a workbench. A diversity of spaces, experts say, is more productive, and the new concept is called “activity-based workplace design,” tailoring spaces for the kind of work done.”

Sourced through The New York Times

Michel Baudin‘s comments: Management at companies like GE, IBM, or Microsoft has just made a stunning discovery: office spaces should be designed around the work. Duh! While engineers need to concentrate undisturbed for hours, customer service reps are on the phone all day and human resources needs privacy. Product development teams need collaboration and immediate, face-to-face communication, along with confidentiality, while traders thrive in the noisy, competitive atmosphere of the trading room.

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Toyota Helps a Young Inventor; Look at His Dad’s Toyota Desk | Mark Graban | LeanBlog

“Toyota USA shared a nice video featuring an 11-year old inventor, Bishop Curry. His dad, Bishop Curry Sr. works for Toyota Financial Services and he’s also in the video.[…] In the video, some small details beyond his invention jumped out at me. I was looking at his dad’s Toyota workplace.For one, the elder Bishop is shown at his stand-up desk.

I noticed Toyota is setting a good example when it comes to desk practices (beyond the standing desk and the multiple monitors, which are proven to improve productivity).When looking at what some other companies do, I’ve complained for a long time about what I think are misguided “Office 5S” or “Lean Office” initiatives that will insist it’s “Lean” to do things like telling employees they must:

  • Put tape around your keyboard and desk items
  • Remove family photos as “non-productive items”

Sourced through LeanBlog

Michel Baudin‘s comments: Over the years, Mark has posted several times about misguided efforts at “Office 5S” that don’t improve performance and are resented by office workers. Generally, I agree with him. Tidying up desks doesn’t have much of an effect because most of the work isn’t done on the desk but inside a computer network. Where organization is required is in the databases and software applications an office relies on, more than in the furniture or the copier.

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Takt Time Concept Still Misunderstood | LinkedIn Discussion

Mark DeLuzio

“What does TAKT Time mean to you and how have you used it to better your business?”

 

 

Sourced through LinkedIn

Michel Baudin‘s comments: It’s 2017, and this question should be unnecessary, but the responses reveal that confusion about this concept is still widespread. As I belong to The Takt Times Group, I felt compelled to participate; at the same time, I didn’t want to repeat everything else I have written on the topic.

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Productivity, Automation, And Robots

Journalists and other authors who should know better routinely conflate productivity increase with automation and automation with the introduction of robots. “Productivity” covers a set of performance metrics that are increased by a variety of methods, many of which do not involve automation. Automation sometimes increases productivity, but not always. Finally, most of the time, automation does not involve robots. At last Tuesday’s Palo Alto Lean Coffee, I asked Tesla’s Omar Guerrero and Genentech’s Curtis Anderson for examples of changes that had increased productivity in their organizations.

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The Only Capability That Matters: The Willingness And Ability To Learn | Becky Morgan | Industry Week

“Research shows that over a million manufacturing jobs sit unfilled right now. That number is expected to increase to over 3 million by the end of this decade. A skills shortage is to blame, say most. ‘We need CNC operators, robot operators, and mechatronics skills’ say all too many manufacturing companies. […] How does a manufacturing company leader solve that problem? By emphasizing the only capability that truly matters: The willingness and ability to learn.”

Sourced through Industry Week

Michel Baudin‘s comments: As usual, I tend to agree with Becky Morgan. In the article’s featured image, I also noticed the learner’s gray hair and his obvious willingness to take instruction from a younger man. It reinforces Becky’s points. When you desperately need a CNC programmer, you are tempted to seek someone with just this skill to fill just this pigeonhole. What Becky says is that, not only are you unlikely to find this rare pearl but, even if you did, it wouldn’t serve you well because the skill in question would be obsolete in 5 years. Instead, she argues, you should recruit team members to learn and grow with the company.

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Should You Know Why Before You Know How?

The first article in Jill Jusko’s twice yearly “Top 10” Industry Week articles about Lean is her own Lessons in Lean Training, in which she quotes consultant Jon Armstrong as saying “individuals first need to know why before they know how. It’s important to start with the principles.” It sounds rational but it isn’t quite as obvious as it sounds. It’s an effective way to teach geometry but not English spelling. In geometry, you arrive at conclusions through logic; in spelling, you memorize arbitrary rules. You don’t learn to spell because of principles but because you won’t get the job you want with a misspelled resume.

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New Chart Junk: Squaring The Pie

The purpose of graphics for data visualization is communication, not decoration, which is often forgotten in publications as well as on company performance dashboards. A case in point is the chart on yesterday’s cover of the New York Times. It shows that solar energy currently accounts for more than twice as many jobs as coal. It also shows the numbers of jobs in different sectors and uses a color code to mark some as based on fossil fuels versus renewable and low-emission technologies. 

Until recently, most publications would have used a pie chart. Now, graphic artists have found a way to square the pie chart into yet another style that will most likely trickle down to slideware and office walls, in spite of a low data-to-ink ratio and the use of two-dimensional shapes to display one-dimensional data.

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Coaching Lean Without Knowing | Bob Emiliani

“I have long felt that people have listened too intently to the analysts who have not actually “played the game” – the interpreters of Toyota’s management system, not the people who actually created it. I think that it is easy for all to agree that someone who actually created something is a much better guide than someone who studied it second-hand.[…] Original sources are the best sources to learn from and should form the fundamental basis of your understanding of TPS and Lean. ”

Sourced through Bob Emiliani

Michel Baudin‘s comments: The originators of Toyota’s production and management system are all dead. This includes Sakichi, Kiichiro and Eiji Toyoda, Taiichi Ohno, Shigeo Shingo, and others, which makes it difficult to learn from them through personal communication. We can read what little they published, or rely on the generations that came after them. The people Emiliani shows to the right of Taiichi Ohno as “originators,” Fujio Cho and Chihiro Nakao, actually are disciples of the originators, which isn’t quite the same. As Emiliani sees it, the alternative to learning from these people is learning from “interpreters” who, as he implies in the title, don’t know what they are talking about because they had no hand in creating it. Are these really the only choices?

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Meaningful work for everyone ? Sorry…Lean can’t do that yet ! | John Dennis | LinkedIn

“It is disrespectful to workers for Management to make promises that they cannot deliver on. However there are presently some academics and authors in the Lean community who say that Lean transformation should provide ‘Meaningful Work’ for all workers. This phrase is setting too high an expectation for our workers…that we will not be able to deliver on…”

Sourced through LinkedIn

Michel Baudin‘s comments: I agree. Just Another Car Factory? Lean Production and Its Discontents is a chronicle of the early years of CAMI, a GM-Suzuki joint venture in Canada, which describes labor problems as due to management overselling Lean to production operators. As a manager, it’s one thing to overpromise to your superiors and another to shop floor operators. They don’t react the same way. Superiors reward you for setting “stretch goals,” and punish you if you only commit to what you can deliver. It’s the project game, as it has been played by generations in American managers. With shop floor operators, on the other hand, you lose your credibility and your ability to lead.

There is nothing you can do to turn a job in which you repeat the same 60 seconds of activity 400 times a day into “meaningful work.” You can make it easier and safer, you can mitigate the monotony by rotating operators between stations every two hours, and you can involve operators in Kaizen,… All of this improves both the performance of the production line and the experience of working on it, but it still won’t make working on an assembly line the kind of jobs kids dream of doing when they grow up. Dennis is right to say that overpromising to workers is disrespectful. They can handle the truth.

The Lean Bucket Brigade – Part 1 | Christoph Roser | AllAboutLean

“Many topics in lean address how to deal with uncertainty and fluctuations (or mura for unevenness). There is a particularly neat trick for manual lines that self-organizes fluctuations in the workload: the Bucket Brigade! It does have some advantages, but it also has quite a few limitations and prerequisites for it to work. Most importantly it works best only for very short cycle times as for example picking materials. Unfortunately, these requirements are rarely mentioned in literature. Let me show you the basics work in this post before I go into some of the trickier details in the next post.”

Sourced through AllAboutLean

Michel Baudin‘s comments: The bucket-brigade system, also known as “bump-back,” is indeed a clever solution, often applied to mass-customization, as in the following examples of food service at Chipotle and Subway:

It is also used in the more complex process of custom bag assembly at Timbuk2 designs. See also John Bartholdi’s description and simulation of the system. The concept is discussed on pp. 141-142 of Working with Machines and, in this blog, as a sometimes preferred alternative to the baton-touch approach .

Incidentally, Christoph’s post-WW-II picture reminded me of a story I heard long ago about a hotel guest in Germany at that time complaining about hearing trains all night. “But there is no railroad near here,” said the innkeeper. Walking out, the guest saw a line of people passing bricks to each other, saying “Bitte schön, danke schön, bitte schön, danke schön,….”

#BucketBrigades